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With the Ultra modern castings (Ductile & Grey Iron) plant in India, Hi-Mac is integrated with the various processes in its premises. Glimpse of the processes are as below…

Molding Shop

Hi-Mac drives the molding technology from Japan…

  • High Pr. Horizontal Parted fully automatic flaskless Molding line from Koyo.
  • Mold rate is 120 Molds/Hr.
  • Components can be made is upto 25 Kgs / 55 lbs.
  • Mold (Cake) Size 600×500×140~200 MM.

Melting Shop

Melting Charge is being governed by Dual track “Plus” Medium frequency induction melting furnace from Inductotherm, Having 3 Nos Crueible (1.5 Mt. Each) With Maltreat 2.7 Mt/Hr.

Melting shop is furnished with circular lifting electric magnet for charging the furnace crucible, remote display crane weighing, pyrometers for controlling temperatures, CE Meter for chemistry control, Fume collectors and required others.

Sand Plant

We have mechanized Sand Plant with 200 MT Capacity. Sand plant is furnished with High Speed Intensive German Sand Mixer from Eirich, Sand cooler, Conveyor & Elevator, dust collectors etc.

Core Shop

Core shop of Hi-Mac is dedicated to best quality core manufacturing for Intricate inside shapes & profiles of casting. Core shop includes….

  • 4 Cold Box Core Machines
  • 4 Shell Core Machines
  • CO2 Core making process

Tool Design & Development

Hi-Mac has in-house pattern design and manufacturing facilities, equipped with Haas VMC machine & VMC Machine & Designing / Programming Software for quick development of new castings.

Simulation Software facility for methoding provides mechanism to avoid shrinkages and to make Sound castings.

Testing Facilities

  • Quality of the castings are maintained with the best in class testing equipments
  • Spectrometer from Bruker, Germany
  • UTM from Shimadzu, Japan
  • Microscope from Olympus, Japan
  • BHN Hardness Tester
  • Sand Testing Facility
  • And many more…

Fettling & Dispatch

  • Bin transfer
  • Wedge breaker
  • Grinding on table
  • Shot blasting
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